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Veröffentlicht am 11/11/2021

Do you know what Nadca 207 is?

I first encountered the Nadca 207 specification in 1999. At that time, a large die weighing 400 kg, hardened by our heat treatment plant, cracked in the die casting foundry, and the tool shop wanted to compensate us for the damage caused. We did not believe that the fault was on our side. But then we learned about the Nadca 207 specification, and because we had good contacts, we invited Mr. Corwyn Berger, one of the co-authors of the specification, to a lecture in the Czech Republic. His presentation "Extended tool life on die casting" permanently changed our views and the way we work in the heat treatment shop.

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Veröffentlicht am 7/5/2023

How to optimize the energy consumption of your vacuum furnace (Pt.2)

In the first part of the article, we discussed how different designs impact the efficiency of vacuum furnaces in respect to their heating energy requirements.
Even though the energy used for heating undoubtedly represents the main energy consumption during vacuum heat treatments, several auxiliary systems can be present on vacuum furnaces (or in the plant housing the furnace); just think of the water-cooling system, the gas quenching system and, clearly, vacuum pumps.
Those auxiliary systems are essential to ensure proper functioning of a vacuum furnace, however, they can generate altogether a significant energy consumption source, especially when continuous operation is required.

Vacuum Pumps

Vacuum pumps are the components that allow a sealed, leak tight furnace to reach the desired vacuum level before starting the heat treatment.

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Veröffentlicht am 9/26/2024

The brightest solution for your metal parts: bright annealing in vacuum furnaces

“Bright annealing” is a general term referring to several heat treatment processes performed on metal alloys to remove residual stresses, modify their microstructure and, generally speaking, improve their mechanical properties. Regardless of the specific material and heat treatment recipe applied, the aim of bright annealing is always to obtain surfaces that are shiny, reflective, and oxide-free, in one word: bright.

For that reason, bright annealing needs to be performed in a controlled environment, such as a vacuum, inert gas or a reducing atmosphere, to prevent oxidation and contamination, ensuring the metal retains its original luster.

Vacuum furnaces are of course the perfect machines to perform bright annealing treatments: by effectively eliminating air and other gases that could cause oxidation or contamination of the metal surface, we can always be sure to get our heat-treated parts as bright as possible, right?

Well, yes and no. In reality, several factors are influencing the surface appearance of metal parts after the heat treatment; only a careful optimization of the process parameters in relation to the material can ensure its success.

Let’s have a look more in detail at what are the key factors in that respect and how they will influence the outcome of our bright annealing treatment!

Principles of Bright Annealing

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